Next™ BriefRecycled and Bio-Based Carbon Black for Circular Rubber and Plastics
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Meticulous Next™Chemicals and MaterialsNov 2026100 ppMRN-1317

Recycled carbon black Market Outlook 2026–2035: Growth Drivers, Key Companies, Strategic Developments & Adoption Forecast — A Meticulous Next™ Foresight Brief

Brief ID: MRN-1317Format: PDF + Summary DeckDelivery: InstantHorizon: 9-yr horizonSignal: Emerging
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Adoption maturity (indexed)
Mainstream inflection: ~2030
Horizon: 2026–2035 · Signal: Emerging
9 yrs
Forward horizon
~2030
Mainstream inflection
Emerging
Signal strength

What This Brief Covers

This Meticulous Next™ brief examines recycled and bio-based carbon black, the recovered carbon black made by pyrolysis of end-of-life tyres, the carbon black made from renewable feedstock such as tall oil, and the circular carbon black made from tyre pyrolysis oil, all used to replace fossil-based carbon black in tyres, rubber goods and plastics. It tests how fast qualification, certification and offtake agreements move these grades from niche uses into mainstream tyre compounds, and which participants capture value among pyrolysis firms, carbon black makers and tyre makers.

The first signal is tyre maker targets. Continental stated in July 2025 that recycled and renewable materials were 26% of its tyre production in 2024 and that it targets more than 40% by 2030. Carbon black makes up to 20% of the weight of a passenger car tyre, and Continental uses recovered carbon black in forklift tyres while it works to qualify it for broader applications, alongside bio-based carbon black from tall oil and a partnership with Pyrum. The conclusion is that tyre makers have stated targets that require more recovered and renewable carbon black, and the first uses are in lower risk products.

The second signal is approvals and offtake in 2026. In May 2026 Continental granted Pyrum unrestricted supply approval for its recovered carbon black from the Dillingen site, which has milling and pelletising capacity of 750 kg per hour, and in July 2026 Pirelli signed long term supply and offtake agreements with Pyrum under which Pirelli buys the carbon black for its European plants and supplies end-of-life tyres. The conclusion is that two major tyre makers have approved or contracted recovered carbon black from the same producer, and the scale of the first plant is still small.

The third signal is standards and certification. ASTM approved a classification standard for recovered carbon black, D8632, in February 2026, and an independent certification programme for materials sold as recovered carbon black was launched in September 2026. A March 2026 conference session still listed specifications and end-of-waste status as unresolved. The conclusion is that quality language is becoming common, which lowers qualification cost for tyre makers, and legal status of the material remains a barrier.

The brief treats recycled carbon black as an emerging category with a nine year horizon to 2035. It identifies which applications, regions and operators scale first and what each means for carbon black makers, pyrolysis firms, tyre makers and plastics firms.

It is a focused 100-page decision brief for tyre makers, carbon black makers, pyrolysis firms, plastics firms and investors. It presents an indicative trajectory rather than a segmented market model. Its purpose is to identify which applications scale first, who captures value, and which indicators to track.

Brief Snapshot
ParameterDetails
Forward horizon2026–2035 (9 years)
Emerging forceRecycled carbon black: tyre pyrolysis output and bio-based carbon black qualification
Technology readinessFirst plants in commercial supply to tyre makers; classification standard approved; bio-based grades in mass balance supply; wider qualification in passenger tyres under way
Indicative market size & forecastThe recycled carbon black market, covering recovered carbon black from tyre pyrolysis, bio-based carbon black and circular carbon black from pyrolysis oil for rubber and plastics, is valued at USD 0.3–0.5 billion in 2026 and is projected to reach USD 1.55–2.58 billion by 2035, at a CAGR of 20%
Mainstream inflection~2030, when approved grades are standard in a share of passenger tyre compounds and plant capacities reach several tens of thousands of tonnes
Signal strengthSupply approval and offtake with two major tyre makers in 2026, and a classification standard and certification programme
Primary beneficiariesMakers with new capacity and approved grades; tyre makers with approved suppliers; suppliers with secure end-of-life tyre supply
Brief length / format100 pages · PDF + executive summary deck · instant delivery

Understanding the Technology

The feedstock is the first layer. End-of-life tyres, tyre pyrolysis oil and renewable oils such as tall oil are the sources of recycled and bio-based carbon.

The conversion is the second layer. Shredding, pyrolysis, char recovery, milling, pelletising and upgrading turn the feedstock into carbon black with a defined surface area and ash content.

The product is the third layer. Recovered, bio-based and circular grades are sold directly or through mass balance accounting into tyre, rubber and plastics compounds.

The use is the fourth layer. Tyres, industrial rubber, plastics masterbatch and coatings use the grades under tyre maker approval and certification schemes.

The limits are batch consistency, specification, end-of-waste status and price against virgin carbon black. The decade turns on how fast plants scale and tyre makers approve grades for passenger tyres.

Market Outlook

The recycled carbon black market, covering recovered carbon black from tyre pyrolysis, bio-based carbon black and circular carbon black from pyrolysis oil for rubber and plastics, is valued at USD 0.3–0.5 billion in 2026 and is projected to reach USD 1.55–2.58 billion by 2035, at a CAGR of 20%.

The 2026 base rests on early supply of recovered carbon black to tyre makers, bio-based grades sold through mass balance, and circular grades from pyrolysis oil. From that base, growth follows tyre maker recycled content targets, plant capacity additions and approvals.

The forecast is sensitive to plant capacity, the pace of tyre maker approval and the price gap with virgin carbon black. Regionally, Europe leads on circular targets and plant building, North America on circular carbon capacity, and Asia-Pacific on tyre production and recycling volumes.

Scenarios

The base case assumes plant capacity grows steadily and tyre makers extend approvals, giving the inflection in 2030. An accelerated case assumes faster plant build-out and clear end-of-waste status, bringing the inflection to 2028 and lifting the 2035 value to the top of the range. A delayed case assumes slow approvals and variable quality, holding growth at the bottom of the range.

Factors Behind Growth

Growth drivers

  • Recycled content targets of tyre makers.
  • Reduced reliance on fossil-based carbon black.
  • Growth of end-of-life tyre recycling.
  • Plastics masterbatch and coatings demand.

Enablers

  • Capacity investments in Asia, the United States and Europe.
  • Carbon black maker and tyre maker partnerships.
  • End-of-life tyre and tall oil supply.
  • Standards and certification schemes.

Restraints and barriers

  • Long qualification cycles for tyre compounds.
  • Concentrated supply.
  • Variable quality between batches.
  • Price against virgin carbon black.

The Forces at Play

Five converging forces will determine how recycled carbon black evolves.

Adoption Outlook

How the shift is likely to unfold across three time horizons.

Near term2026–2029
Qualification

New plants start up and tyre makers approve grades for more compounds.

Mid term2029–2032
Standard grades

Approved recovered and bio-based grades become standard in part of tyre and plastics compounds.

Long term2032–2035
Wider uses

Recycled carbon black broadens into passenger tyres, industrial rubber and plastics.

Latest Strategic Developments

DateDevelopmentTypeSignificance
Jul 2025Continental reports that recycled and renewable materials were 26% of its tyre production in 2024 and targets more than 40% by 2030TargetTyre maker target requires more recovered and renewable carbon black
Nov 2025Cabot expands carbon capacity in North America made from tyre pyrolysis oilCapacityCircular carbon black capacity grows outside Europe
Feb 2026ASTM approves classification standard D8632 for recovered carbon blackStandardCommon quality language lowers qualification cost
May 2026Continental grants Pyrum unrestricted supply approval for recovered carbon black from the Dillingen siteApprovalMajor tyre maker approves a recovered grade without restriction
Jul 2026Pyrum and Pirelli sign long term supply and offtake agreements for recovered carbon blackOfftakeSecond major tyre maker contracts supply from the same producer
Sep 2026ACE Laboratories and Abdallah Consulting launch an independent certification programme for materials sold as recovered carbon blackCertificationIndependent checks of claims improve buyer confidence

Key Players & Competitive Landscape

The key participants in recycled carbon black include Continental AG, Compagnie Générale des Établissements Michelin, Bridgestone Corporation, Pirelli & C. S.p.A., The Goodyear Tire & Rubber Company, Pyrum Innovations AG, Cabot Corporation, Orion S.A., Scandinavian Enviro Systems AB, Black Bear Carbon B.V., Bolder Industries, Inc., Nexen Tire Corporation, Sumitomo Rubber Industries, Ltd., The Yokohama Rubber Co., Ltd., Hankook & Company Co., Ltd., Evonik Industries AG, BASF SE, Synthos S.A., Tokai Carbon Co., Ltd., Apollo Tyres Ltd., Toyo Tire Corporation, Kumho Tire Co., Inc., MRF Limited, JK Tyre & Industries Ltd., LyondellBasell Industries N.V., Saudi Basic Industries Corporation, Dow Inc., VTTI B.V., Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V., Netherlands Organisation for Applied Scientific Research, European Commission, European Chemicals Agency, U.S. Environmental Protection Agency, Ministry of Ecology and Environment of China, ASTM International, International Sustainability and Carbon Certification, International Organization for Standardization, European Tyre and Rubber Manufacturers Association, U.S. Tire Manufacturers Association and Advanced Carbons Council.

The brief profiles representative participants in each archetype and assesses which are positioned to lead as recycled carbon black matures.

The competitive landscape is forming around six archetypes. Recovered and bio-based carbon black makers. Tyre makers. Plastics, chemical and oil firms. Research universities and institutes. Government agencies and regulators. Standards and industry bodies. Competitive intensity is low in 2026 because few plants supply tyre makers at scale, and it rises as large carbon black makers and tyre makers add capacity.

ArchetypeRepresentative playersPosition in 2026Outlook to 2035
Recovered and bio-based carbon black makersPyrum, Cabot, Orion, Scandinavian Enviro Systems, Black Bear Carbon, Bolder Industries, Evonik, Tokai CarbonRecovered, bio-based and circular carbon blackMake and sell recycled and renewable carbon black
Tyre makersContinental, Michelin, Bridgestone, Pirelli, Goodyear, Nexen, Sumitomo Rubber, Yokohama Rubber, Hankook, Apollo Tyres, Toyo Tire, Kumho Tire, MRF, JK TyrePassenger, truck and specialty tyresQualify and buy recycled grades
Plastics, chemical and oil firmsBASF, Synthos, LyondellBasell, SABIC, Dow, VTTITyre pyrolysis oil, plastics and chemicalsProcess pyrolysis oil and use carbon black in plastics
Research universities and institutesFraunhofer-Gesellschaft, Netherlands Organisation for Applied Scientific ResearchPyrolysis and carbon material researchDevelop processes and test methods
Government agencies and regulatorsEuropean Commission, European Chemicals Agency, U.S. Environmental Protection Agency, Ministry of Ecology and Environment of ChinaWaste, chemicals and recycling rulesSet waste status and recycling rules
Standards and industry bodiesASTM International, International Sustainability and Carbon Certification, International Organization for Standardization, European Tyre and Rubber Manufacturers Association, U.S. Tire Manufacturers Association, Advanced Carbons CouncilStandards, certification and industry positionsSet standards and certify claims

Where value migrates.

In 2026 value sits with established carbon black makers and the few pyrolysis firms with approved supply. By 2030 it moves toward makers with new capacity and approved grades and tyre makers with approved suppliers, because buyers pay for consistent quality and certified recycled content. By 2035 it settles in integrated tyre recycling and carbon black platforms and suppliers with secure end-of-life tyre supply. Margins hold for certified grades with consistent quality and narrow in uncertified material.

Who Will Win — and Why

The archetypes best positioned to capture value as the shift matures.

Makers with new capacity and approved grades

Firms that supply consistent grades at plant scale.

Tyre makers with approved suppliers

Firms that meet recycled content targets without quality loss.

Suppliers with secure end-of-life tyre supply

Firms that keep feedstock costs stable as volume grows.

Regulatory Landscape

JurisdictionMilestoneIndicative timingEffect on adoption
ASTM standards for recovered carbon blackClassification standard D8632 approved in 2026 for recovered carbon blackIn forceSets common quality language for buyers
EU end-of-waste and REACH rulesEU rules on when recovered material stops being waste and on chemical registrationIn forceDecide how the material is sold and moved
Certification schemes such as ISCCVoluntary schemes that certify recycled and renewable contentIn forceAllow mass balance claims on tyres and plastics
Extended producer responsibility for tyresNational rules that make tyre producers responsible for collection and recyclingIn forceSupport supply of end-of-life tyres
Recycled content and eco-labelling rulesRules and labels that reward recycled content in productsProposedCreate demand for certified recycled grades

Investment Signals

The signals converge on approvals and capacity. Two major tyre makers approved or contracted recovered carbon black from one producer in 2026, a classification standard and an independent certification programme were launched, and a carbon black maker added circular capacity in North America. Each signal supports growth, and the scale of supply is still small against the volume of carbon black that tyre makers use.

Structural limits show where progress could slow: batch consistency, specification and end-of-waste status, long qualification cycles and price against virgin carbon black. The brief therefore tracks four indicators: plant capacity, tyre maker approvals, certified volumes and price against virgin carbon black.

Regionally, Europe leads on circular targets and plant building, North America on circular carbon capacity, and Asia-Pacific on tyre production and recycling volumes. Forklift and specialty tyres, then passenger tyres, then plastics and coatings are the expected order of development.

Questions This Brief Answers

01What is recycled and bio-based carbon black, and why does it matter?
02What is the market size in 2026, and what is the forecast to 2035?
03What do the approval and offtake signals indicate?
04What factors are driving growth, and what quality and cost barriers remain?
05Which key participants are active, and which archetypes are positioned to win?
06What are the latest developments?
07How will tyre maker approvals shape adoption between 2026 and 2035?
08What should carbon black makers, tyre makers and plastics firms do now?

Strategic Implications

  • Carbon black makers: add capacity, control batch quality and seek certification.
  • Tyre makers: extend approvals to passenger tyres and secure multi-year offtake.
  • Plastics firms and research groups: test recycled grades in masterbatch and share specification data.
  • Policy makers: settle end-of-waste status and link recycled content rules to certification.
  • Investors: treat plant capacity, tyre maker approvals, certified volumes and price against virgin carbon black as the leading indicators.
Analyst Perspective

"A tyre maker can set a target for recycled content, but only approved grades of consistent quality can meet it. The next decade will show how many plants reach that standard."

Lead Foresight Analyst
Advanced Materials · Meticulous Next™

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